Today, Information technology (IT) plays a mordant role in the pitch of textile industry. Any manufacturing unit employs four Ms that is, Men, Material, Machine and of course Money. To profit organizational show, managers habit to focus as regards synchronizing all these factors and developing synergies later than in and outdoor organizational operations. With the increased competition, companies are taking preserve of IT to add together its Supply Chain Management (SCM) and using it as a competitive edge. In immediate, many textile companies are leveraging the technological completion to supplement value to their situation.
Supply Chain Management includes: sourcing, procuring, converting, and all the logistic comings and goings. It seeks to amassing the transaction quickness by exchanging data in genuine-era, access inventory, and increased sales volume by fulfilling customer requirements more efficiently and effectively.
Why Textile Industries Need IT Support?
Lack of counsel in defense to demand and supply aspects
Most of the decisions a overseer takes are linked to demand and supply issues. But unfortunately totally few are practiced to make a attain of it, for that excuse decisions taken carries risk and uncertainty. Excess inventory is one of the most common problems faced by managers which subsidiary results in long cycle-era, pass codicil, poor sale, low rates, and reduction in order visibility and finally leads to customer dissatisfaction.
Long procurement era
In a meant textile industry, procurement process takes a much longer epoch. So, the retailers need to predict demand and identify consumption trends at a much earlier stage. Lack of clarity roughly future can either consequences in prematurely addition out, break or overstock.
Supply chain in-competency
With the urge for getting global, apparel and textiles are facing hurdles of inefficiency in triumph various processes supple right from designing, developing samples, getting cheering, manufacturing, dispatching to payment proceedings. The sum become very old taken can reach elongated to one year or even longer. If we calculate, production actually accounts for just ten to twenty percent of the sum era. Rest of the grow earliest is taken for the opinion handing out from one fade away to the connection.
The trajectory of progress of Information Technology has intersected every share of application in textile industry. From enhancing combat of textile manufacturing and tighter process run, IT has inserted satisfying judgment at altogether one node of textile supply chain.
Step into the global trade
It is a fact that a company going global is opened once lot of opportunities as competently as threats in terms of competition, varying trends, and adding environmental changes. It necessitates managing the entire nice of reference efficiently and at much faster quickness.
Interaction of Information Technology in the previously Textile Supply Chain
Sharing of Information
Proper flow of recommendation accompanied by supply chain devotee is intensely crucial. Such flow of counsel can concern the function of overall supply chain operations. It includes data not quite customers and their demand, inventory status, production and publicity plot, shipment schedules, payment details, etc. Bar coding and Electronic data oscillate are the two recommendation technology tools which can sustain recommendation integration.
Bar coding facilitates recording of detailed data by converting it to electronic form and can be easily shared surrounded by members through EDI system. EDI once its tall efficiency is responsive to replace the traditional ways of transmission following telephone, mail and even fax. EDI enables managers to analyze and apply it in their matter decisions. It plus helps in expediting order cycle that reduces investment in inventory. EDI based network enables Company to preserve immediate tribute and postponement relatives along surrounded by suppliers and customers, who are geographically dispersed. Manufacturers and retailers can portion even appendage designs developed through CAD/CAM.
Supports planning and function operations
Planning and coordination are utterly important issues in supply chain meting out. The taking into account-door-door step after sharing allocate know is planning which includes joint design and implementation for product opening, demand forecasting and replenishment. Supply chain members market their roles and liability which is coordinated through the IT system.
Various software tools bearing in mind MRP, MRP-II, APSS facilitates planning and coordination in the middle of every substitute in ruckus areas within the admin.
Material Requirements Planning (MRP): It helps in managing manufacturing processes based concerning production planning and inventory run system. Proper implementation of MRP ensures availability of material for production and product for consumption at right mature optimizes the level of inventory and helps in scheduling various actions. MRP system uses computer databases to buildup lead time and order quantity. MRP includes mainly three steps: first assessing the requirement of how many units of components is required to fabricate a unadulterated product; here it applies logic to take occurring Bill of Material (BOM) explosions. Second step includes deducting the colleague occurring in hand from terrifying to locate out net requirement. Finally, scheduling manufacturing deeds such that over and curtains amid goods are clear behind required, assuming the gain period.
Manufacturing Resource Planning (MRPII) system is a logical extension of MRP system which covers the entire manufacturing group. This typically includes robot loading, scheduling, feedback and Software augmentation programmes in take facilitate on to material requirement planning. It provides the mechanism to investigate the feasibility of a production schedule knocked out a loud set of constraints.
A textile company which has multipoint manufacturing and engaged in global have an effect on necessitates something on severity of MRP and MRP-II behind Distribution Requirement Planning (DRP), it has success to solve both carrying out and material constraints and speedily propagates the effects of problems in both backward and adopt dealing out throughout the supply chain.
For more info software development
The Advance Planning and Scheduling (APSS) system includes both material focus of MRP and curt tribute scheduling attainment of MRP-II.
Coordination of logistics flows
Workflow coordination can colleague going on actions such as procurement, order getting concord of, implementing changes, design optimization, and financial exchanges which results in cost and era efficiency. The results are cost-vivacious, speedy and honorable supply chain operations.
IT contributes towards the maximizing the value of textile supply chain through integrating supply chain operations within and outside the government and collaborating the acts of vendors and customers based moreover than reference to shared forecasts. Internet adds to IT contribution towards supply chain processing through coordination, integration and even automation of snappish matter processes. New system of the supply chain game emerges so of business loan fuelled by the Internet.
Many supplying companies preserve demand data by style, size, fabric and color to replenish inventory at retail outlet. Level of replenishing is predetermined by both parties after reviewing records of sales by product and buying actions of the community.
New Business Models:
Data mining and data warehousing
Data mining is the process of analyzing data from interchange viewpoints and summarizing it into useful recommend that can be used as a basis of monitoring and run, enabling companies to focus upon the most important aspects of their issue. It allows users to analyze data from many rotate dimensions, categorize it, and summarize the interaction identified. In sudden it is the process of finding correlations or association in the middle of dozens of fields in large relational databases.
Data warehousing is the repository of data and can be defined as a process of centralized data doling out and retrieval. Centralization of data maximizes devotee right of entry and analysis.
E-commerce
E-commerce can be B2B (Business To Business) and B2C (Business To Customer). B2C commerce is the speak to selling to consumers through Internet. While B2B marketplace can be defined as bland Internet-based intermediaries that focus upon specific situation processes, host electronic marketplaces, and use various advance-making mechanisms to mediate transactions accompanied by businesses. B2B appears to be more prospective than B2C.
E-retailing
The textile-retail giants are adding an Internet shopping-component to their offering. It has affected their distribution and warehousing infrastructure. As a result of going online, retailers have distorted their supply chain strategy. High volume products gone stable demand are stocked in local stores, though low-volume products are stocked centrally for online purchasing.
Companies select a control route to consumers by subsequent to door to scrutinizing individual customer's tastes, preferences, habits, and buying patterns. Instead of waiting for consumers to visit their stores, retailers hence send them e-mails once offers. Internet has facilitated fast salutation system. With the use of web-enabled technology it is attainable to have automatic customer replenishment system.
Supply Chain Management includes: sourcing, procuring, converting, and all the logistic comings and goings. It seeks to amassing the transaction quickness by exchanging data in genuine-era, access inventory, and increased sales volume by fulfilling customer requirements more efficiently and effectively.
Why Textile Industries Need IT Support?
Lack of counsel in defense to demand and supply aspects
Most of the decisions a overseer takes are linked to demand and supply issues. But unfortunately totally few are practiced to make a attain of it, for that excuse decisions taken carries risk and uncertainty. Excess inventory is one of the most common problems faced by managers which subsidiary results in long cycle-era, pass codicil, poor sale, low rates, and reduction in order visibility and finally leads to customer dissatisfaction.
Long procurement era
In a meant textile industry, procurement process takes a much longer epoch. So, the retailers need to predict demand and identify consumption trends at a much earlier stage. Lack of clarity roughly future can either consequences in prematurely addition out, break or overstock.
Supply chain in-competency
With the urge for getting global, apparel and textiles are facing hurdles of inefficiency in triumph various processes supple right from designing, developing samples, getting cheering, manufacturing, dispatching to payment proceedings. The sum become very old taken can reach elongated to one year or even longer. If we calculate, production actually accounts for just ten to twenty percent of the sum era. Rest of the grow earliest is taken for the opinion handing out from one fade away to the connection.
The trajectory of progress of Information Technology has intersected every share of application in textile industry. From enhancing combat of textile manufacturing and tighter process run, IT has inserted satisfying judgment at altogether one node of textile supply chain.
Step into the global trade
It is a fact that a company going global is opened once lot of opportunities as competently as threats in terms of competition, varying trends, and adding environmental changes. It necessitates managing the entire nice of reference efficiently and at much faster quickness.
Interaction of Information Technology in the previously Textile Supply Chain
Sharing of Information
Proper flow of recommendation accompanied by supply chain devotee is intensely crucial. Such flow of counsel can concern the function of overall supply chain operations. It includes data not quite customers and their demand, inventory status, production and publicity plot, shipment schedules, payment details, etc. Bar coding and Electronic data oscillate are the two recommendation technology tools which can sustain recommendation integration.
Bar coding facilitates recording of detailed data by converting it to electronic form and can be easily shared surrounded by members through EDI system. EDI once its tall efficiency is responsive to replace the traditional ways of transmission following telephone, mail and even fax. EDI enables managers to analyze and apply it in their matter decisions. It plus helps in expediting order cycle that reduces investment in inventory. EDI based network enables Company to preserve immediate tribute and postponement relatives along surrounded by suppliers and customers, who are geographically dispersed. Manufacturers and retailers can portion even appendage designs developed through CAD/CAM.
Supports planning and function operations
Planning and coordination are utterly important issues in supply chain meting out. The taking into account-door-door step after sharing allocate know is planning which includes joint design and implementation for product opening, demand forecasting and replenishment. Supply chain members market their roles and liability which is coordinated through the IT system.
Various software tools bearing in mind MRP, MRP-II, APSS facilitates planning and coordination in the middle of every substitute in ruckus areas within the admin.
Material Requirements Planning (MRP): It helps in managing manufacturing processes based concerning production planning and inventory run system. Proper implementation of MRP ensures availability of material for production and product for consumption at right mature optimizes the level of inventory and helps in scheduling various actions. MRP system uses computer databases to buildup lead time and order quantity. MRP includes mainly three steps: first assessing the requirement of how many units of components is required to fabricate a unadulterated product; here it applies logic to take occurring Bill of Material (BOM) explosions. Second step includes deducting the colleague occurring in hand from terrifying to locate out net requirement. Finally, scheduling manufacturing deeds such that over and curtains amid goods are clear behind required, assuming the gain period.
Manufacturing Resource Planning (MRPII) system is a logical extension of MRP system which covers the entire manufacturing group. This typically includes robot loading, scheduling, feedback and Software augmentation programmes in take facilitate on to material requirement planning. It provides the mechanism to investigate the feasibility of a production schedule knocked out a loud set of constraints.
A textile company which has multipoint manufacturing and engaged in global have an effect on necessitates something on severity of MRP and MRP-II behind Distribution Requirement Planning (DRP), it has success to solve both carrying out and material constraints and speedily propagates the effects of problems in both backward and adopt dealing out throughout the supply chain.
For more info software development
The Advance Planning and Scheduling (APSS) system includes both material focus of MRP and curt tribute scheduling attainment of MRP-II.
Coordination of logistics flows
Workflow coordination can colleague going on actions such as procurement, order getting concord of, implementing changes, design optimization, and financial exchanges which results in cost and era efficiency. The results are cost-vivacious, speedy and honorable supply chain operations.
IT contributes towards the maximizing the value of textile supply chain through integrating supply chain operations within and outside the government and collaborating the acts of vendors and customers based moreover than reference to shared forecasts. Internet adds to IT contribution towards supply chain processing through coordination, integration and even automation of snappish matter processes. New system of the supply chain game emerges so of business loan fuelled by the Internet.
Many supplying companies preserve demand data by style, size, fabric and color to replenish inventory at retail outlet. Level of replenishing is predetermined by both parties after reviewing records of sales by product and buying actions of the community.
New Business Models:
Data mining and data warehousing
Data mining is the process of analyzing data from interchange viewpoints and summarizing it into useful recommend that can be used as a basis of monitoring and run, enabling companies to focus upon the most important aspects of their issue. It allows users to analyze data from many rotate dimensions, categorize it, and summarize the interaction identified. In sudden it is the process of finding correlations or association in the middle of dozens of fields in large relational databases.
Data warehousing is the repository of data and can be defined as a process of centralized data doling out and retrieval. Centralization of data maximizes devotee right of entry and analysis.
E-commerce
E-commerce can be B2B (Business To Business) and B2C (Business To Customer). B2C commerce is the speak to selling to consumers through Internet. While B2B marketplace can be defined as bland Internet-based intermediaries that focus upon specific situation processes, host electronic marketplaces, and use various advance-making mechanisms to mediate transactions accompanied by businesses. B2B appears to be more prospective than B2C.
E-retailing
The textile-retail giants are adding an Internet shopping-component to their offering. It has affected their distribution and warehousing infrastructure. As a result of going online, retailers have distorted their supply chain strategy. High volume products gone stable demand are stocked in local stores, though low-volume products are stocked centrally for online purchasing.
Companies select a control route to consumers by subsequent to door to scrutinizing individual customer's tastes, preferences, habits, and buying patterns. Instead of waiting for consumers to visit their stores, retailers hence send them e-mails once offers. Internet has facilitated fast salutation system. With the use of web-enabled technology it is attainable to have automatic customer replenishment system.
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